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 THE CAR THAT WE WILL BE USING FOR THIS PROJECT IS

 A 1957 OVAL WINDOW BODY AND PAN THAT WE BOUGHT

 LAST NOVEMBER FOR $1200. IT IS IN REMARKABLY GOOD

 CONDITION WITH ONLY A FEW RUSTY AREAS. WE NEED

 TO REPLACE THE REAR APRON, THE BOTTOM OF THE

 FRONT APRON, THE LOWER PART OF THE DRIVERS SIDE

 FRONT DOOR PILLAR, AND ONE SMALL AREA ON THE

                               BATTERY TRAY ON THEPAN.

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                        THIS IS WHAT THE CAR LOOKED LIKE BEFORE WHEN WE GOT IT.

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                        DAY 1 OF TEARDOWN: REMOVING THE FENDERS

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                        DAY 2 OF TEARDOWN: THE BODY IS OFF OF THE PAN, AND WE FOUND

                        ANOTHER  AREA THAT NEEDS ATTENTION.

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                        DAY 3 OF TEARDOWN: NOW WE HAVE A BARE PAN READY TO BLAST

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                        THE BODY AND PAN WERE LOADED UP AND TAKEN TO THE BLASTERS ON

                        MONDAY THE 30TH OF MARCH

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                            WE GOT THE PAN BACK FROM THE BLASTER        WE WILL PATCH THE HOLES, AND RECOAT

                            YESTERDAY CLEANED AND COATED                   THE AREAS

                           

                            NOW THAT THE PAN IS BLASTED WE WERE

                           ACTUALLY ABLE TO FIND THE PAN NUMBER

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                            WE GOT THE BODY BACK FROM THE BLASTERS     WE HAD THE BLASTERS ONLY BLAST THE

                            SO WE CAN START ON METAL WORK               AREAS THAT WERE RUSTED OR HAD BONDO 

                                    

                            WE WILL NEED TO REPLACE THE SPARE TIRE       PINHOLES ABOVE THE GAS TANK

                            WELL

                                    

                            SOME ROT IN THE HEATER CHANNELS               DOOR SILL NEEDS TO BE REPLACED

                                    

                            CLEAN REAR WHEEL WELL                              DRIVERS SIDE REAR QUARTER PANEL HAD

                                                                                        SOME ROT

                           

                            DRIVERS SIDE DOOR HINGE MOUNT ON THE

                            PILLAR WILL NEED REPLACING

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                            FRONT AND REAR ENDS INSTALLED ON PAN        ALL HARD LINES AND CABLES HAVE BEEN

                                                                                        RUN

                                    

                            HARD LINES FROM MASTER CYLINDER                PEDAL ASSEMBLY INSTALLED

                                    

                            FRONT END INSTALLED                                ACCESS PANELS FOR WELDING THE CLUTCH

                                                                                        TUBE

                                    

                            FRONT ACCESS PANEL                                  REAR ACCESS PANEL

                           

                            12V BATTERY INSTALLED WITH CUSTOM

                            HOLD DOWN

                  ________________________________________________________________

                                    

                            POWDERCOATED RIMS WITH DZUS TABS            NARROWED FRONT SMOOTHIES

                           

                            A COMPARISON OF THE TWO WIDTHS

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                            THE BODY IS GETTING SHEET METAL WORK         THE BOTTOM OF THE SPARE TIRE HOUSING

                            DONE BY ROB ROETMAN                                 HAS BEEN CUT OUT AND REPLACED

                           

                            THERE WERE PINHOLES ALL OVER ABOVE

                            THE GAS TANK THAT ROB CUT OUT AND

                            REPLACED

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                            AFTER CUTTING INTO THE HEATER CHANNEL      THE AIR PASSAGE ITSELF WAS STILL IN GOOD

                            QUITE A BIT OF RUST WAS VISIBLE                CONDITION THOUGH

                           

                            AN AMAZING FINISH JOB BY ROB ROETMAN

                            ON THE HEATER CHANNEL REPAIR

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                            THE ASSEMBLED PAN WITH ALL WHEELS

                            AND TIRES INSTALLED

                  __________________________________________________________________

 

                                               

                          ROB ROETMAN DID ALL OF THE BODYWORK         A VIEW OF THE ONCE DESTROYED REAR

                                                                                     QUARTER PANEL

                         

                          HERE IS THE BODY READY FOR PRIMER

                  ___________________________________________________________________

                                  

                          ROB FINISHED THE BODYWORK ON THE CAR       HE HAS DONE JUST AS BEAUTIFUL OF A JOB

                          AND HAS SPRAYED THE PRIMER                      ON THE INTERIOR AS THE EXTERIOR 

                                  

                          PRIMERED DRIVERS SIDE                               A VIEW FROM THE TOP

                                  

                          PERFECT GRAFTED FRONT CLIP                        AMAZING DETAIL WORK ON THE HEATER

                                                                                     CHANNELS

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                          WE DECIDED TO DZUS FASTEN THE REAR           A CLOSE UP OF THE DZUS FASTENED APRON

                          APRON FOR EASY ENGINE REMOVAL

                                  

                          WE ALSO PINNED THE HINGES FOR EASY           THE REAR DECK LID IS PINNED AT THE LATCH

                          REMOVAL OF THE DECK LID                            AS WELL

                                  

                          A VIEW OF THE PINNED AND THE DZUS            WE SET THE BODY ON THE PAN TO CHECK 

                          FASTENED REAR END                                   RIDE HEIGHT AND FENDER FITMENT

                                  

                          THAT'S RIGHT, WE PINNED A 4 TAB HOOD        A VIEW OF THE CAR WITH ALL FOUR FENDERS,

                                                                                     THE HOOD AND THE DECKLID FITTED

                                  

                          REAR END OF THE CAR FITTED                       FRONT END FITTED

                                  

                          BATTERY CUT-OFF SWITCH                           THE BATTERY CUT-OFF FROM INSIDE THE CAR

                             _________________________________________________________________________

                                       

                         

                          IN THE LAST COUPLE OF MONTHS THIS PROJECT HAS TRANSFORMED INTO A FAMILY AFFAIR

                          AND OUR DAD HAS JOINED US IN THE SHOP TO GET THIS THING FINISHED. HERE IS ALL OF

                          US WORKING ON MOUNTING THE BODY TO THE PAN.

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                         HERE IS THE ASSEMBLED BODY IN PRIMER           A VIEW FROM THE FRONT

                         (SORRY, NO TIME FOR PAINT THIS YEAR)

                              

                         ALL EXTERIOR ELECTRICAL COMPLETED

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                       WE WERE JUST PLAYING AROUND WITH BUG SELECTA AND PHOTOSHOP AND 

                    THIS IS A PRETTY GOOD REPRESENTATION OF WHAT WE WOULD LIKE OUR 

                    FINAL PRODUCT TO LOOK LIKE

 

 

 

 

 

 

 

 

 

 

 

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